EXPOSED: Peek Inside 9 of the Hottest Drivers in Golf
Drivers

EXPOSED: Peek Inside 9 of the Hottest Drivers in Golf

EXPOSED: Peek Inside 9 of the Hottest Drivers in Golf
It’s What’s on the Inside That Counts

While you can’t actually see performance, or even center of gravity locations, frankly, it’s just kinda cool to peel back the hood (or the crown) and take a look inside a driver. Today we’re giving you a chance to do just that in the most literal sense possible.

Featured below are 9 of the top selling drivers of 2016. The crowns are off, the insides exposed. It’s your chance to look around and see what’s really going on under the lid.

Driver Cutaway-26

What to look for

Here are a few things to consider as you look through the photos – and remember, you can click on any image to view the larger version:

Internal Structures – Structures are present to support face technologies like Callaway’s R*MOTO and TaylorMade’s Inverted Cone. A significant amount of structure is necessary to enable movable weight systems. Structure is required to support adjustable hosel designs, and sometimes elaborate ribbed structures are used for acoustic tuning purposes (most commonly in composite models).

Driver Cutaway-36

Face Welds – many of you are aware, like the crown, a driver’s face is a separate piece that must be welded, brazed, or otherwise attached to the body. Some manufacturers and models, as you’ll see, have cleaner welds than others.

Driver Cutaway-42

Hot Melt (the blob of goo you see in some of the heads) – Holt melt was fairly common in the days of bonded hosels where it was used to catch any bits of epoxy or other debris that might come loose and would otherwise have rattled around in the head. Hot melt is still used for that purpose, but it’s also used to help heads make weight if they come up a little light. Finally hot melt is used to tune the acoustics in otherwise unpleasant sounding heads.

While hot melt can serve many purposes, its downside is that it’s hard to control exactly where it ends up, and that can lead to inconsistent mass properties (CG location) from sample to sample.

cutaway-2

Please Note:

  • The metal shavings shown stuck to the hot melt in the Callaway Great Big Bertha and PING G heads show below are byproducts of crown removal. When you cut metal, shavings get left behind. While these heads do contain hot melt, they don’t actually contain metal shavings.
  • Not all of the titanium crowns were cut in exactly the same place, material lost to cutting may vary, and of course heads are different sizes and shapes. For all of those reasons, crown weights should be treated as approximations.

Let’s take a truly inside look at some of the most popular driver designs on the market right now.

Callaway Alpha 816 DBD

Driver Cutaway-1-2
Driver Cutaway-9 Driver Cutaway-19

Total Head Weight: 204.5g
Crown Weight: 18.9g
Crown Material: Composite

Callaway Great Big Bertha

Driver Cutaway-1
Driver Cutaway-14 Driver Cutaway-22

Total Head Weight: 202.1g
Crown Weight: 15.8g
Crown Material: Composite

Callaway XR

Driver Cutaway-7Driver Cutaway-4 Driver Cutaway-17

Total Head Weight: 196.9g
Crown Weight: 28.4g
Crown Material: Titanium

Cobra KING F6

Driver Cutaway-2Driver Cutaway-3 Driver Cutaway-16

Total Head Weight: 204.8g
Crown Weight: 29.0g
Crown Material: Titanium

Cobra KING F6+

Driver Cutaway-6Driver Cutaway-8 Driver Cutaway-15

Head Weight: 206.1g
Crown Weight: 13.2g
Crown Material: Composite

Cobra KING Ltd.

Driver Cutaway-4Driver Cutaway-11 Driver Cutaway-18

Head Weight: 207g
Crown Weight: 11.3g
Crown Material: Composite

TaylorMade M1

Driver Cutaway-3Driver Cutaway-12 Driver Cutaway-20

Head Weight: 203.9g
Crown Weight: 12.5g
Crown Material: Composite

TaylorMade M2

Driver Cutaway-1Driver Cutaway-10 Driver Cutaway-1

Head Weight: 199.7g
Crown Weight: 13.1g
Crown Material: Composite

PING G

Driver Cutaway-5Driver Cutaway-13 Driver Cutaway-21

Head Weight: 200.3g
Crown Weight: 24.2g
Crown Material: Titanium

What Do You See?

What do you notice? What design features stand out most to you?

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Tony Covey

Tony Covey

Tony Covey

Tony is the Editor of MyGolfSpy where his job is to bring fresh and innovative content to the site. In addition to his editorial responsibilities, he was instrumental in developing MyGolfSpy's data-driven testing methodologies and continues to sift through our data to find the insights that can help improve your game. Tony believes that golfers deserve to know what's real and what's not, and that means MyGolfSpy's equipment coverage must extend beyond the so-called facts as dictated by the same companies that created them. Most of all Tony believes in performance over hype and #PowerToThePlayer.

Tony Covey

Tony Covey

Tony Covey





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      M P

      8 years ago

      Why are the hosels for the M1 and M2 shown different from the ones that I have? Aren’t the stock hosel adapters with +/- 2* instead of the shown 1.5*?

      Reply

      John

      8 years ago

      Seems like all of the drivers with composite crowns have a lot of titanium structure to support the crown. It’s where they glue on the composite section of the crown to the rest of the crown. If your comparing crown weights, it would only be fair to cut out that section and weigh it too. Otherwise the crown weight comparisons are not very accurate.

      Reply

      Christopher Doyle

      8 years ago

      Explain why TITLEIST was not involved. Please.

      Reply

      Fons

      7 years ago

      My driver 915 D2 has some damage in the clubhead but it can’t be repaired acc. to titleist. Something sounds like sand and it moves in the swing. is this fixable ? foam injecting ? ( not the swingweight)

      Reply

      eric

      8 years ago

      As the heads come off the assembly line they weigh 199, 201, 200.5, 199.5, etc…

      …the hotmelt can be added at this point to bring them all up to an even 203g or whatever the MFG has decided will be the final head weight.

      Reply

      Jim Colleran

      8 years ago

      What about Titleist?

      Reply

      Deb Farmer

      8 years ago

      If you guys want a well built driver get a Wishon.Wishon golf.Tom Wishon

      Reply

      jw

      8 years ago

      What i see is a lot of glue inside those driverheads. That glue/hot melt is everywhere… this means per driver there is a different balance… because the hot glue is not always in the same place…. strikes me

      Reply

      Troy Vayanos

      8 years ago

      Interesting to see inside my driver the Cobra KING Ltd. So hollow inside and there doesn’t seem to be much going on inside.

      Reply

      Kenny V

      8 years ago

      Great read. The addition of Hot melt begs the question of clubs left in the trunk of a car in extreme heat. Is it possible the hot melt will “melt” and move causing an imbalance?

      Reply

      Joe Golfer

      8 years ago

      It’s a type of epoxy that would essentially require a propane torch to loosen.
      consider that your shaft is also epoxied into place into the hosel or the adaptor. Leaving it in your trunk hasn’t loosened the epoxy.
      This technique has been used for decades. I’ve built clubs myself in the past. Occasionally on a cheap club, the section at very bottom of hosel breaks off on shaft removal, falling into club head and causing a rattle. Some companies that sell component equipment even call this type of stuff “Rattle Stop”.
      But like the article says, you can’t tell where the hot melt will end up if you drop it in via the hosel. It simply catches the loose piece of metal and hardens wherever.

      Reply

      Joshua Lee

      8 years ago

      Sweet read. Now when are you doing a thing on the 917 driver ? Most of the boys were using them on weekend including longest drive

      Reply

      Bob Gomavitz

      8 years ago

      Head based on with the sleeve or without it? Very interesting article

      Reply

      Matt Langford

      8 years ago

      Yes I would be interested to know as well. The King LTD head is on the heavier side

      Reply

      Kerry Cole

      8 years ago

      So, now that you cut the crud out of the heads… can you glue them back up and sell them at a heck of a discount? Let me know as I would like another Callaway..

      Reply

      Mike

      8 years ago

      Where’s the Titleist 915? I play the 915 and was hoping to get a peak under the hood. Great article otherwise. I thoroughly enjoyed this one.

      Reply

      Travis

      8 years ago

      Does the listed weight include the shaft adapter?

      Reply

      Tony Covey

      8 years ago

      Yes. Head weight shown includes the adapter, and basically everything else (moving parts, retention screws, etc.).

      Reply

      Travis Inouye

      8 years ago

      F6 junior head spec without adaptor is 195 and ladies is 193g. Any ideas where they shave that weight from the men’s version? Do you suspect the hot melt in the pics equals 4-6 grams plus the adapter mass?

      CTguy

      8 years ago

      Very informative I was surprised by the relative sizes of the “sweet” spot in different models and manufacturers. Not quite as large as some would lead you to believe.

      Reply

      George P.

      8 years ago

      Cool article. Impressed with the look and tech of the Cobra King LTD. Surprised there’s no face-cup technology anymore. I play a TM M2, and it’s a beast! Interested to see what a King LTD would do for me.

      Reply

      Sharkhark

      8 years ago

      Face cup? Wasn’t that Callaway? Cobra has been big on what they call e9 technology & this model continues that (where they claim all zones of face benefit in forgiveness)

      Reply

      Dana

      8 years ago

      I noticed the Ping G and the Callaway XR have smaller titanium face inserts. I would think that would limit distance as it would reduce the trampoline effect and the welds would act as stiffeners? I will have to see how these drivers are rated. Very interesting though.

      Reply

      Doug L

      8 years ago

      The back of the M2 face appears to be machined. Is it? That would be interesting if it is since that would be an expensive additional step to that would improve tolerance and therfore allow them to get closer to the USGA limit.

      Reply

      ryan

      8 years ago

      Surprised to see so much hot melt still being used. I understand such a small amount may not change the playing characteristics dramatically but given what is possible in manufacturing these days… still disappointing. It also shows what a superb job Cobra did with the LTD…No way they are putting hot melt inside a head that they know consumers will take a look at….

      Thank you for this article, very interesting

      Reply

      Tony Covey

      8 years ago

      With the LTD, the design itself eliminated the need for hot melt. It’s important to remember that hot melt is often used as the backup plan in case anything comes loose. Obviously it was a bigger concern in the day of bonded hosels, but you still need to consider that bits of poorly finished welds can sometimes come free. In a normal driver the hot melt grabs it (as it did with the metal shavings) and there’s no rattle. If it were to happen with the LTD you simply open the space port, shake it out, and you’re rattle free and good to go.

      Reply

      Kenny B

      8 years ago

      Whatever happened to the cup face technology that was supposed to be so great years ago, and has now shown up in irons?

      Reply

      chemclub

      8 years ago

      Good point. I wonder if it is more expensive to manufacture? It likely takes a lot of precision to align the thin titanium crown sole and cup face over a much larger area than with an iron. The cup face irons can be made with much thicker steel components and any mis-alignments can be buffed away. Just my theory though.

      Does anyone make a cup face driver (besides Wishon)?

      Reply

      Kenny B

      8 years ago

      MacGregor did back about 10 years ago, and Tour Edge did up until a few years ago. I think they stopped. Wonder why?

      Callaway touts their “hot” cup face on their fairway wood, but don’t use it on their driver. Again why?

      Fozcycle

      7 years ago

      I wondered the same and read where the Cup Face Technology went by the wayside and Variable Face Thickness came into being.

      Reply

      Jay

      8 years ago

      Awesome to see the tech. cleaniliness of internals says a lot about the quality. I’m guessing the glue has a lot to due with weeding out tour drivers from retail. Look for the best 1% of production for consistency and save them for the guys on TV…..

      Reply

      Tony Covey

      8 years ago

      My guess is you’re much more likely to encounter hot melt inside tour drivers where everything is customized to the nth degree. Consider the TaylorMade SLDR. A good number of TaylorMade’s staffers removed the weight and used rearwardly-placed hot melt to make up the difference. Some also add hot melt for the acoustic (sound-dampening) properties.

      Reply

      RAT

      8 years ago

      Could you do this cut away on some of the better older models , Tm R5, Cobra ZL, etc.?

      Reply

      RAT

      8 years ago

      Great to see the insides of drivers . Very interesting on the support structures and the quality of welds. I noticed the different size faces and shapes . Looks like the metal shaving is not by design but poor workmanship.

      Reply

      Tony Covey

      8 years ago

      As noted in the article, the metal shavings have nothing to do with design or workmanship, but rather result from the process of cutting the crowns off. Just as cutting wood leaves sawdust behind, cutting metal leaves metal dust behind. The hot melt is quite sticky, so once those metal shavings make contact with it, there’s not getting it off.

      Reply

      Count Tyrone Rugan

      8 years ago

      Most OEM’s require hot melt to be “shot” into specific areas as to not disturb weight distribution as much. the min usually is .5g to a max of 2g.

      In the past the some mfg added hot melt in the club assembly to dial in SW, but now since mostly they are added during head manufacturing to dial in head weight.

      Reply

      Rob

      8 years ago

      No Nike Vapor Fly heads to cut open?

      Reply

      Guanto

      8 years ago

      Um I believe those drivers with hot melt were done by the individual owner who wanted to add weight, not the manufacturers.

      Reply

      Tony Covey

      8 years ago

      That is incorrect.

      Hot Melt is added for a number of reasons (as referenced in the article). These cutaways are from retail samples. In the cases where hot melt is present, it was added by the manufacturer.

      Reply

      Uhit

      8 years ago

      Well done!

      The best driver strip show I have ever seen so far…
      …nothing better than close up’s from the inside!

      If every driver had a space port, or a translucent crown, or smth similar,
      one could perform a quality control with ease…

      Thanks for exposing the inside!

      …hmm, well, there are other (expensive) driver on the market…
      …where the inside is still unknown… ;-)

      Reply

      InternetGuy

      8 years ago

      The inside of the M2 looks like mostly hot melt.

      Reply

      Fozcycle

      8 years ago

      The inside of the Cobra King LTD is very clean…..

      Reply

      Dan

      8 years ago

      Are there any models without hot melt? I don’t like the idea of buying a driver not knowing where the glue ended up and messing with the weight distribution.

      Reply

      chemclub

      8 years ago

      Fun idea! Any chance you can hit some balls with them now? With safety glasses of course.

      Reply

      leon

      8 years ago

      Nice work! Really hate the hot melt glue or metal power inside the head. It will mess up all the weight distribution (draw or fade) and CG locations. And make it very inconsistent among different samples.

      Reply

      Eric Davis

      8 years ago

      There is no metal powder in the head. Its metals filings from MGS cutting open the head – and the filings/shavings fall into the hot melt, which is sticky.

      and you DEFINITELY want the mfg adding hutment. Otherwise there would be no consistency of head weight. It’s how they even out the inconsistency of mfg intolerance.

      Reply

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